Celeros Flow Technology injects new life into forty yr outdated SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this challenge, the client wanted to extend water temperatures from 90° C to 140° C. However, there have been No questions asked that the present pump might not be succesful of deliver this requirement. Nozzle hundreds have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is one of a number of heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering group undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had also been no upkeep interventions for many years – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh conditions and with no regular maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul could obtain the specified enchancment in performance, saving the shopper the cost and lost production time that may be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite element evaluation was undertaken to confirm that the nozzle masses would stand up to the specified temperature increase. As a result, the pump is now able to delivering steam at the greater temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump upgrade. It has not only achieved the desired manufacturing increase for the shopper, but additionally offered a more sustainable and cost-effective answer than total pump substitute. Using trendy engineering and analysis, we now have been able to give the prevailing pump a new lease of life and guarantee it’ll proceed to carry out well for many extra years.”
Share

Leave a Comment