Celeros Flow Technology injects new life into forty yr previous SAGD pump to increase heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than forty years previous and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this project, the client wanted to increase water temperatures from 90° C to 140° C. However, there were issues that the existing pump may not be capable of deliver this requirement. หลักการทํางานของpressuregauge had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is one of several heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had broken the stuffing box and affected operational efficiency. There had additionally been no maintenance interventions for decades – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh situations and with no common maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul might achieve the desired enchancment in efficiency, saving the shopper the cost and lost manufacturing time that can be associated with sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite element evaluation was undertaken to substantiate that the nozzle hundreds would face up to the specified temperature enhance. As a end result, the pump is now able to delivering steam on the higher temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are actually happy with the end result of the SAGD pump improve. It has not only achieved the specified manufacturing improve for the customer, but in addition supplied a more sustainable and cost-effective resolution than complete pump substitute. Using trendy engineering and analysis, we have been able to give the prevailing pump a brand new lease of life and guarantee it’s going to continue to perform nicely for many extra years.”
Share

Leave a Comment