Festo’s solution helps achieve a twenty-fold improve in manufacturing

A twenty-fold improve in production was the aim of the Croatian automobile cosmetics firm Alfa Car. To obtain this, the complete manufacturing cycle, housed in a new manufacturing plant, was automated. Festo provided an entire resolution for greater than 200 process valves – together with challenge administration.
A number of completely different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automotive cosmetic products. This requires complex process automation options. The Croatian automotive cosmetics company Alfa Car has taken an enormous step into the long run: while building a brand new manufacturing plant, the complete production cycle was totally automated, from the uncooked materials to the bottling line for the finished products. One point of focus was the seamless automation of the method valves.
A number of completely different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised full answer
To handle the problem, the corporate worked along with the system integrator Arp Lučko and Festo. ร้านซ่อมเครื่องวัดความดัน can be Festo’s position to project handle the automation of the method valves. To guarantee quick integration into the new system and most reliability sooner or later production course of, customised full solutions had been supplied that cowl the whole vary, from the process valve items to the valve terminals. When deciding on the mandatory components, explicit consideration needed to be paid to the possibly explosive environment.
Reliability counts
The communication between numerous different automated ball valves and the new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable solution with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers could be fully automated in this means. Using a single source for the ball valve answer took the pressure off each Alfa Car and Arp Lučko when it came to designing and installing the new system. The intensive coordination of the assorted process valve suppliers, which Festo dealt with as part of its project administration temporary, additionally made the challenge easier.
Automated course of valves guarantee reliable distribution of the substances in the numerous course of steps.
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