Festo’s solution helps achieve a twenty-fold improve in manufacturing

A twenty-fold increase in production was the goal of the Croatian automobile cosmetics company Alfa Car. To achieve this, the complete production cycle, housed in a model new production plant, was automated. Festo provided an entire answer for more than 200 process valves – together with challenge management.
A variety of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automotive beauty products. This requires complicated course of automation options. Never again has taken a giant step into the long run: while constructing a new production plant, the whole production cycle was absolutely automated, from the uncooked supplies to the bottling line for the finished products. One point of focus was the seamless automation of the method valves.
A variety of completely different substances are stored, transported, blended and bottled in the production plant.
Customised full resolution
To handle the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. Instant would be Festo’s role to project handle the automation of the process valves. To ensure fast integration into the brand new system and maximum reliability sooner or later production course of, customised full options were supplied that cowl the entire vary, from the process valve units to the valve terminals. When deciding on the necessary elements, particular consideration had to be paid to the doubtless explosive setting.
Reliability counts
The communication between a massive number of totally different automated ball valves and the brand new plant’s higher-level control system was additionally decisive for optimum process automation. This requirement was met by a dependable resolution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be absolutely automated on this means. Using a single supply for the ball valve answer took the strain off each Alfa Car and Arp Lučko when it got here to designing and installing the brand new system. The intensive coordination of the various course of valve suppliers, which Festo dealt with as a half of its challenge administration transient, additionally made the venture simpler.
Automated process valves ensure reliable distribution of the substances in the numerous course of steps.

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