SEEPEX 4.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the following era of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main commerce truthful for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as again demonstrates its market management within the area of intelligent and revolutionary options.
The same applies to the opposite trade honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by method of its technical design the one certainly one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services with ambition and fervour. The pump producer combines its digital solutions with the normal pump enterprise to give its prospects extra time for the necessities, scale back costs and simplify processes.
At the world truthful for environmental technologies on the finish of May, international trade visitors will experience the premiere of a fully automated solution with integrated Industry four.0 options. The present premium model range SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches and so on. at the moment are a factor of the previous in relation to upkeep. One click on from a distant location and the stator is again in top form. The range, which was developed on the basis of buyer necessities, makes upkeep work a lot simpler and due to this fact helps to save time and prices. Retensioning ensures constant pumping capability and high productiveness. เกจ์อาร์กอนsumo promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and maintenance occasions are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are additionally considerably lowered. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance can be simply performed by one individual. Suction or stress lines now not need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the move fee is decreased as a result of wear and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the need for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the control room through analogue sign lines or digitally by way of varied fieldbus methods. Quick access on web site at the pump may be achieved via a control panel or through Bluetooth utilizing an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely in the cloud. The real-time information from the monitoring service present feedback on put on and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and maintenance directions based mostly on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic data to allow predictive upkeep forecasting and identification of abnormal situations. By combining totally different sensor data, rules may be created to trigger alarms. For instance, a reduced move price at increased pump pace in comparability with the pump’s particular person calibration curve would point out pump wear. This signifies that if unintentional process changes are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump information additionally allows SEEPEX to make more correct life cycle predictions for every pump kind based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system answer that mixes the advantages of two pump technologies to transport highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as one thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal companies, this different to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes within the type of a bundle unit, which incorporates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be connected to the Connected Services of SEEPEX as an growth.
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