SEEPEX four.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the subsequent generation of pumps. The trade chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade honest for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as again demonstrates its market leadership in the subject of intelligent and innovative solutions.
The identical applies to the other trade honest displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services with ambition and fervour. The pump producer combines its digital solutions with the standard pump business to offer its customers more time for the essentials, reduce prices and simplify processes.
At the world fair for environmental technologies on the finish of May, worldwide trade visitors will expertise the premiere of a completely automated resolution with built-in Industry four.0 features. The current premium mannequin vary SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches and so on. at the second are a thing of the previous when it comes to upkeep. One click from a remote location and the stator is back in top shape. The range, which was developed on the idea of customer requirements, makes maintenance work a lot simpler and subsequently helps to save time and costs. Retensioning ensures fixed pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is increased and maintenance occasions are decreased to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are also considerably reduced. pressure gauge ไฮ ด รอ ลิ ค is on the market in a 1-stage and 2-stage model for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that maintenance may be simply carried out by one person. Suction or pressure strains no longer need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move rate is decreased as a end result of put on and tear. The newest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the need for any special instruments. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the control room through analogue sign strains or digitally by way of varied fieldbus systems. Quick entry on web site on the pump may be achieved via a control panel or via Bluetooth utilizing an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, providers and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for course of optimization. All collected information is stored reliably and securely in the cloud. The real-time information from the monitoring service provide feedback on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep instructions based mostly on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical data to enable predictive upkeep forecasting and identification of irregular conditions. By combining different sensor knowledge, guidelines could be created to set off alarms. For instance, a lowered flow fee at elevated pump velocity in comparison with the pump’s individual calibration curve would indicate pump put on. This signifies that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data additionally permits SEEPEX to make more correct life cycle predictions for each pump kind based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that combines the advantages of two pump technologies to transport highly dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes in the type of a package deal unit, which accommodates the pump, the devoted management logic, as nicely as the polymer and, if desired, the compressed air parts. This pump can also be connected to the Connected Services of SEEPEX as an enlargement.
Share

Leave a Comment